This article discusses the process of designing and building a helmet at the Charles Owen Factory, as shown in a video by This Esme. The main idea is to provide an overview of how helmets are made.
The video takes us through the various stages involved in creating a helmet. The first step is the design process. Helmet designers at Charles Owen use software programs to create the initial design. This includes determining the shape, size, and proportions of the helmet. They also consider safety regulations and ergonomic factors to ensure the helmet will fit properly and protect the rider.
Once the design is finalized, the production of the helmet begins. The shell of the helmet is made from a material called thermoplastic, which is heated and molded into the desired shape. The shell is then cooled and trimmed to remove any excess material.
Next, the lining of the helmet is constructed. This involves using foam padding, which is cut and shaped to fit inside the shell. The foam padding is crucial as it provides comfort and absorbs impact in the event of a fall. The lining also includes a harness system that holds the helmet securely in place on the rider's head.
After the lining is complete, the helmet goes through a series of quality checks. This ensures that the helmet meets all safety standards and is free from any defects. In addition, the helmet is tested for durability and impact resistance.
Once the helmet has passed all quality checks, it undergoes a final finishing process. This involves adding the chin strap, which is adjustable to provide a secure fit. The helmet is then cleaned and polished, ready to be packaged and shipped to customers.
The video also highlights the importance of custom fitting when it comes to helmets. Each person's head shape and size is unique, and a properly fitted helmet is crucial for maximum safety and comfort. Charles Owen offers a fitting service, where riders can visit their factory to get their helmet fitted.
Overall, the video provides an interesting insight into the process of designing and building helmets at the Charles Owen Factory. It emphasizes the importance of safety and quality in helmet manufacturing, as well as the significance of proper fitting for maximum protection.